Industrial Operations & Process Engineering

Electric Arc Furnace Upgrade
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Electric Arc Furnace Upgrade

Electric Arc Furnace Upgrade

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PROJECT DESCRIPTION:
R.E. Warner was chosen to provide multi-discipline engineering services for the construction of a complete electric arc furnace upgrade at a specialty product mini mill.

The project called for changing from the original operation of two low-powered electric arc furnaces (EAFs) to a single 125-ton capacity electric arc furnace […]

Expansion of Tubular Production Buildings
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Expansion of Tubular Production Buildings

Expansion of Tubular Production Buildings

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PROJECT DESCRIPTION:
R.E.Warner was selected by a manufacturer of welded and seamless tube products to provide engineering and detailed design for expansion of two tubular production buildings that includes construction of a new pickle line, relocation of an existing finishing line, installation of a new 10-ton/hr stress relief furnace, and […]

LValve_Millennium
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L-Valve Feed System Design

L-Valve Feed System Design

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PROJECT DESCRIPTION:

This project involved major design modifications to the existing raw materials pneumatic conveying feed system and structures for three large reactors.

R.E. Warner provided the preliminary engineering services commencing with the initial conceptual development through detail design and construction including:

Process development and P&ID’s
Equipment specifications
Equipment arrangement layout
Structural modeling/design
Mechanical/process piping design
Electrical […]

Continuous Acetonitrile Purification Unit Drying Column
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Continuous Acetonitrile Purification Unit Drying Column

Continuous Acetonitrile Purification Unit Drying Column

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R.E. Warner was selected for preliminary and detail engineering and cost estimates to repair, or replace deteriorating continuous acetonitrile purification unit.

PROJECT HIGHLIGHTS:

Vacuum distillation of acetonitrile/water azeotrope
Process review and selection of alternate location for column
Analysis of repair versus replace
Design of replacement vessel
Design of new foundations and supports
Design of new process […]

ASHTA_HCL-System
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Hydrochloric Acid and Tank Farm Upgrade

Hydrochloric Acid and Tank Farm Upgrade

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PROJECT DESCRIPTION:

Detailed engineering to upgrade HCL production capabilities by installing a new HCL processing plant including tank farm and rail/truck loading system for an Ohio chemical producer.

R.E. Warner’s scope of work includes professional mechanical, civil, structural and electrical and controls systems engineering services needed to develop the system P&ID’s, […]