Chemical Production & Processing

R.E. Warner & Associates, Inc. provides process engineering as well as total facility design services to chemical and process plants on a local and national level. Our projects range from the expansion or modernization of existing operations to the design of new facilities.

We offer comprehensive technical services to our clients including conceptual engineering, preliminary process design, technical and feasibility studies, final design, construction administration, start-up and operator training.

R.E. Warner & Associates has designed and retrofitted many processes in existing operating plants. We have become proficient in overcoming the major problem in retrofitting existing facilities, “hot turnover.” While a process is being upgraded, most facilities are fully operational in selected areas. Careful planning and coordination with plant personnel along with precise execution are crucial for the success of each project.

Typical Facilities

  • Bench Scale Testing
  • Pilot Plants
  • Chemical Plants
  • Plastic Resin-Plants
  • Paint, Coatings & Pigment Facilities
  • Petroleum Refining
  • Fuel Storage & Handling Facilities
  • Glass Manufacturing Plants
  • Fertilizer Plants
  • Hazardous Chemical Storage & Handling

Representative Clients

  • Advanced Ceramics Corporation
  • Ashland Chemical Company
  • Ashta Chemicals, Inc.
  • BP-Amoco Chemicals
  • Elco (Detrex) Chemicals
  • Eliokem
  • Elko Corporation
  • Euclid Chemical Company
  • Ferro Corporation
  • Firestone Polymers
  • Hadlock Plastics, Inc.
  • Henkel Consumer Adhesives
  • Innochem Chemical, Inc.
  • Kanawa River Terminal
  • KB Compost
  • L’Oreal USA
  • Lubrizol Corporation
  • Marathon-Ashland Petroleum, LLC
  • Millennium Inorganic Chemicals
  • NPA Coatings, Inc.
  • PET Processors, LLC
  • Plastics Reclaiming Technologies, Inc.
  • PPG Industries
  • PolyOne Corporation
  • Ross Environmental Services, Inc.
  • RPM, Inc.
  • Scotts Company, The
  • Shin-Etsu Silicones of America
  • State Chemical Manufacturing Co.
  • Sun Oil Company (Sunoco)

Areas of Practice

  • Industrial Operations & Process Engineering
  • Buildings & Facilities
  • Infrastructure
  • Energy Management
  • Environmental Services
  • Transportation
  • Construction Services
  • Surveying & 3D Laser Scanning/Tracking

Professional Disciplines

  • Civil Engineering
  • Structural Engineering
  • Process & Piping Engineering
  • Mechanical/HVAC Engineering
  • Electrical Engineering
  • Instrumentation & Controls
  • Industrial Engineering
  • Environmental Science & Engineering
  • Architecture, Planning & Interior Design
  • Surveying & 3D Laser Scanning/Tracking